SALAR CENTENARIO, Argentina, July 10 (Reuters) - In a
dusty plain in northern Argentina's mountains, black tubes
stretching two stories high fill a massive tank with salty brine
sucked from deep below ground.
The brine contains lithium, a silvery white metal essential
for making electric vehicle batteries and in high demand as the
world shifts to green energy. French miner Eramet is
attempting to use an innovative technique, known as direct
lithium extraction, or DLE, in a race for cleaner, faster and
cheaper ways to produce the metal with less water.
Unlike traditional methods, there are no pools of brine
spanning the size of football fields where lithium is left
behind after the liquid evaporates in the sun.
DLE, which extracts the metal much more quickly, could be
critical to global production given 70% of the world's lithium
is found in brine, rather than rock or clay.
Eramet is being closely watched by competitors from the U.S.
to Chile that are also working to commercialize DLE. It aims to
pump out its first ton of lithium carbonate in November and
scale up to 24,000 metric tons a year by mid-2025.
The $870 million project in the northern province of Salta
puts Argentina, the world's No. 4 lithium producer, in the
spotlight ahead of projects due online in the country in the
coming months from mining giant Rio Tinto, South Korea's Posco
and Chinese miners Zijin and Ganfeng.
Argentina's new production should about double its
capacity, narrowing the gap with Chile, Latin America's top
producer. Some analysts say it could overtake Chile around the
end of the decade even if hurdles remain.
The exact timing for the ramp-up of Eramet's Centenario
plant, co-owned with Chinese nickel and steel giant Tsingshan,
remains uncertain.
"It's a complex plant," CEO Christel Bories said in an
interview. "The challenge is always, will we be able to reach
the nominal capacity, and when?"
For over a decade, Eramet, which produces manganese, nickel
and mineral sands elsewhere, tried different technologies before
opting to develop a process largely in-house.
The need to tailor the extraction method to a specific brine
deposit, each with its own concentration of lithium and other
metals, is part of DLE's complexity.
It will take time to see if Eramet's strategy pans out, said
Joe Lowry, an industry consultant. "The proof will be sustained
consistent production of battery quality product, and it is too
early to say this will happen with any degree of certainty."
FASTER LITHIUM
The first batch of brine will not be ready for the direct
extraction phase until August, engineers told Reuters last week,
as dozens of workers in red thermal jackets inspected the plant.
Wild vicuna, similar to llamas, darted around the site at an
altitude of 4,000 meters (13,100 ft) five hours' drive from the
nearest city.
Eramet's DLE depends on a tailor-made material that soaks up
lithium from brine like a sponge and sits inside a row of blue
tanks, each big enough to fit an SUV. Impurities like sodium
chloride, or table salt, can then be largely washed away.
The material, called a sorbent, works at room temperature,
unlike some forms of DLE that can require heating, and yields
90% lithium, compared to 40% or 50% in evaporation ponds. The
technique allows Eramet to produce a ton of lithium carbonate in
one week, versus a year with traditional methods.
Eramet plans to ultimately pump brine in a continuous cycle
from 20 nearby wells that stretch 400 meters (1,312 ft) deep.
Before that can happen, it must finish the critical
commissioning phase.
Pipeline valves need to open properly. Computers must sync
with several thousand sensors. An evaporating chamber shaped
like a spaceship has to avoid temperature swings.
"You go step by step, making sure you can get to the next
phase," said engineer Soledad Gamarra. "There's the option to
take pauses, but we really don't want that to happen."
Eramet's process aims to recycle 60% of the water,
eventually moving up to 80%, reflecting the industry's goal to
offset controversy around the large volumes of water required by
many types of DLE, especially in arid areas. International
Battery Metals ( IBATF ), which is close to launching DLE near Salt Lake
City in the U.S. state of Utah, aims to recycle more than 98% of
its water.
Some environmentalists say Eramet's project is the latest
threat to previously untouched salt flats.
"They are a perfect system of equilibrium, of life," said
Mara Puntano, an activist in Salta who represents indigenous
communities.
Eramet will seek certification under the rigorous standards
of the Initiative for Responsible Mining Assurance, and aims to
cut water use and chemicals at a planned second plant, estimated
to cost $800 million.
"Phase two, technology wise, will be a big step of
progress," Tsingshan's South America head, John Li, said in an
interview.
Tsingshan and Eramet will scout for buyers in China and
elsewhere in Asia, they said. Despite a lithium supply glut that
has depressed prices and forced some mining companies to pull
back, Bories said Eramet had a healthy margin, with current
prices more than double its cash costs per ton.