*
Northvolt's troubles trigger doubts about its ability to
produce
enough batteries for Europe
*
Northvolt to buy cathode active materials from Asian
suppliers,
source says
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Delivery issues triggered BMW contract cancellation,
sources
says
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Northvolt's struggles raise questions about future
gigafactories
and joint ventures, industry analysts say
By Marie Mannes
STOCKHOLM, Sept 13 (Reuters) - Northvolt's shock
decision this week to shrink its operations and cut jobs has
sparked fears that Europe's best shot at a home-grown electric
vehicle battery champion may stall, sector experts and people
familiar with the situation told Reuters.
Struggling with order delays and the loss of a $2 billion
BMW contract in June, CEO and ex-Tesla executive Peter Carlsson
said on Monday the company he co-founded in 2016 would stop
producing cathode active material (CAM) - a crucial battery
component - scrap plans for a Swedish facility and seek
investors for a plant in Poland.
The Swedish company said it will focus on its core business
of making battery cells, the units that store chemical energy.
The decision effectively means Northvolt, Europe's most
developed battery player, has stepped back from its original
mission to be an all-in-one shop offering everything from
material production and battery making to end-of-life recycling.
Coming just as former European Central Bank head Mario
Draghi warned of green tech competition from China in a long
awaited report, the announcement raises questions about
Northvolt's ability to be a major force in Europe's electric
mobility push.
"Northvolt was the doyen of European battery industry and if
they can't produce (batteries), it really shows that,
industrially, Europe is going to be incredibly dependent on Asia
going forward," said Andy Leyland, co-founder of supply chain
specialist SC Insights.
Benchmark Mineral Intelligence analyst Evan Hartley said the
scrapping of cathode active material production will put Europe
"at a further disadvantage when it comes to local production".
Northvolt has had problems in manufacturing high-quality
batteries in high volumes to meet its ambitious targets while
fighting Chinese rivals such as CATL and BYD
, analysts told Reuters. Northvolt's sprawling
business has been a complicating factor, they added.
In its strategic review, the company did not address the
issue of delays but said it would focus on being a battery cells
leader.
Northvolt will now need to buy its cathode active materials
from Chinese or South Korean suppliers, said a person familiar
with the matter.
CANCELLED CONTRACTS
The travails of Northvolt, which is still loss-making
despite securing orders worth over $50 billion from customers
including top investor Volkswagen, underscore Europe's struggle
to reduce Western carmakers' reliance on China, which controls
85% of global battery cells production, International Energy
Agency data show.
The Swedish player has $15 billion in equity and debt
financing from a raft of players including Goldman Sachs ( GS ) and
Blackrock ( BLK ), filings show, and has been trying to raise more money
to fund its expensive ramp-up.
Struggles to produce and deliver batteries triggered a
cancellation of BMW's $2 billion order in June, a person
familiar with the matter and an industry source told Reuters.
This ultimately led to Monday's drastic strategic U-turn.
"The situation got increasingly tricky when customers like
BMW canceled order contracts," a third source with direct
knowledge of the situation told Reuters.
BMW's decision to axe its contract was the result of
Northvolt being two years behind on the batteries for that deal,
meaning they would be obsolete by the time they would be
delivered, an industry source told Reuters.
Also, VW's Swedish truckmaking unit Scania in May told
Swedish Svenska Dagbladet that Northvolt's delivery problems had
prevented it from shipping thousands of electric trucks last
year, underscoring a widespread issue. Contacted by Reuters,
Scania declined to comment on its order situation.
Northvolt's future now looks uncertain.
Its flagship factory in Skelleftea, in northern Sweden, is
far from reaching full capacity. Carlsson told a Swedish paper
in July that it aimed to reach initial production of 16 gigawatt
per hour (GWh) per year by 2026, a delay of three years from the
original target according to the paper.
That raises questions on when the plant may be able to run
at its full capacity of 60 GWh per year, enough to produce
batteries for one million cars annually.
And it puts in doubt the future of three gigafactories
planned at Heide, Germany, Quebec, Canada, and Gothenburg,
industry analysts said.
Other businesses potentially at risk are the Swedish
company's joint venture for a lithium conversion plant with
Portugal's Galp Energia, a Swedish battery material
recycling business called Revolt Ett as well as Hydrovolt, a
battery recycling joint venture with Norsk Hydro ( NHYKF ).
"They have a recycling project that could be slowed
down...there's a potential lithium refinery project they have in
Portugal that could be scrapped or postponed," Leyland said.
Northvolt said on Monday it will decide this autumn whether
to delay any of its three planned gigafactories, and did not
give details about the other projects.
Despite its struggles, Northvolt is still far ahead of such
rivals as Norway's Morrow and Freyr, and Stellantis ( STLA ) and
Mercedes' joint venture Automotive Cells Company (ACC).
But customers have been nervously following the situation, a
source at one industry player and an industry expert who spoke
to some of Northvolt's customers told Reuters.
When contacted by Reuters, Volvo Cars said its joint venture
with Northvolt was still part of its strategy and said it could
not add further comment. Volkswagen declined to comment, BMW
declined to comment on the Swedish company's latest troubles.
Northvolt's challenges could delay a planned listing to next
year or the following one, one source with direct knowledge of
the situation told Reuters.
Contacted by Reuters, Northvolt did not respond about BMW's
order cancellation, its production target hold-up or its IPO
delay.
"Every setback costs money," said Daniel Brandell, a
research leader at Uppsala University's battery research group
Angstrom Advanced Battery Centre.