*
Restart work is expected to begin in Q1 2025
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Constellation has ordered major equipment
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Microsoft ( MSFT ) would consider similar contracts to restart
nuclear
power plants
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Work includes refurbishing cooling towers and millions of
feet
of scaffolding
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Activists say they will challenge licensing for the plant
By Laila Kearney
THREE MILE ISLAND, Pennsylvania, Oct 22 (Reuters) -
G iant cooling towers at Constellation Energy's ( CEG ) Three
Mile Island nuclear plant in Pennsylvania have sat dormant for
so long that grass has sprung up in the towers' hollowed-out
bases and wildlife roam inside.
Armed guard stations at an entrance to the shut concrete
facility, surrounded by barbed wire, sit empty. The plant, which
would run so loud when operating that workers were required to
wear hearing protection, is nearly silent.
"It's still eerie walking in here and it's, just, quiet,"
Constellation regulatory assurance manager Craig Smith said
during a tour of the plant last week. Smith, who worked at Three
Mile Island when Constellation shut the site's remaining reactor
in 2019, is now preparing for a restart.
Constellation announced last month that it would revive the
half-century-old Three Mile Island with the purpose of fueling
Microsoft's ( MSFT ) data centers. Microsoft ( MSFT ) is expected to pay
at least $100 a megawatt-hour, nearly double the typical cost of
renewable energy in the region, as part of the 20-year power
contract.
The agreement shows the dramatic lengths Big Tech is willing
to go to procure electricity for its artificial intelligence
expansion and the undertaking by the U.S. power industry to meet
that demand.
The effort to restore Unit 1 at Three Mile Island is
expected to take four years, at least $1.6 billion, and
thousands of workers to complete the unprecedented task of
restarting a retired nuclear plant.
Constellation has already ordered costly equipment for the
site and identified fuel for the unit's reactor core, with work
expected to start early next year, according to Reuters'
interviews with company executives, contractors and a tour of
the site.
Successfully resurrecting Three Mile Island, which is widely
known for a 1979 partial meltdown that cast a pall over the U.S.
nuclear sector for decades, would put the plant at the front
edge of an industry revival.
Nuclear creates large amounts of carbon-free electricity.
That is attractive to companies, like Microsoft ( MSFT ), that have
climate pledges and face increasing public scrutiny for their
voracious power use.
Microsoft ( MSFT ) would consider signing other power purchase
agreements to restart shut plants, Alistair Speirs, senior
director of Microsoft's ( MSFT ) Azure Global Infrastructure, told
Reuters.
"I don't think anything's off the table," Speirs said.
Relaunching Three Mile Island would supply to the regional
grid 835 megawatts of electricity - enough for all of
Philadelphia's homes - to help offset Microsoft's ( MSFT ) power
consumption.
A restart of the plant, however, is not certain. Three Mile
Island, which will be renamed the Crane Clean Energy Complex,
still requires licensing modifications and permitting. Local
activists have also vowed to fight the project over safety and
environmental concerns.
If the plan suffers the same lengthy delays and cost
overruns that have plagued nearly every nuclear build in the
country's history, it could stymie other deals and set back Big
Tech's quest to rapidly expand, power experts say.
MILLIONS OF FEET OF BUILDING
Earlier this year, Constellation finished initial testing of
the plant's Unit 1 to determine whether it was financially
reasonable to resurrect it.
After learning that the central generator, which would cost
hundreds of millions of dollars to replace, was in strong
condition, the company moved ahead with its plan.
"We have a perfectly ready-to-go main generator just waiting
for the rest of the plant to get started," said Smith, standing
in front of a row of massive turbines.
About a thousand carpenters, electricians, pipefitters and
other tradesmen are expected to be deployed to the site, said
Rob Bair, president of Pennsylvania Building Trades.
Work will likely start in the first quarter of 2025 with
restoring two 370-foot (113-m) high cooling towers, which were
stripped bare after the plant shut.
"There is a ton of equipment that has to go back in those
towers," said Bair, whose father helped build Unit 1, which
opened in 1974.
Workers will be hoisted up the top of the towers to install
lighting and restock the buildings from within. The structures'
bases, which were once made of redwood, will be refurbished with
modern materials.
Next, restorations inside of the plant will begin: some
major equipment will be replaced. Constellation recently ordered
the site's main transformer, which is expected to cost around
$100 million including installation, to be delivered in 2027.
Piping and electrical work, scrubbing condensers and
cleaning out power generators, will be among the next tasks. A
million-gallon tank will be filled with water.
Much of the analogue control room, with a panel installed in
the early 1970s, will stay the same. A benefit of keeping the
analogue system is that it would be more secure against
cyberattacks, officials said.
Completing the job will require several million feet of
scaffolding, built by scaffologists, or carpenters with special
licenses, to be assembled repeatedly around the island.
"And all of that has to be done before you can even put fuel
on the site," Bair said.
The company has commissioned the fuel design for the
reactor's core, said Constellation Chief Generation Officer
Bryan Hanson. The core holds the enriched uranium, the fuel
source for the plant, stacked in pellets and sealed in tubes.
Constellation, which is the biggest U.S. operator of nuclear
plants, will tap into fuel from its existing enriched uranium
reserves as one of the final steps before starting up.
The effort is part of a recent turnaround of U.S. nuclear
power, which suffered from competition from cheap fuel and fears
of meltdowns, said John Ciampaglia, CEO of Sprott Asset
Management, which manages a large physical uranium fund.
In Michigan, Holtec is in the process of trying to restart
another reactor site.
Constellation's stock price has soared by 135% so far this
year amid fresh projections for record U.S. power consumption
next year and a doubling of data center demand by 2030.
Not everyone is enthused about the prospect of a nuclear
comeback. The power plants produce waste that can remain
radioactive for thousands of years.
About a tennis court-size amount of spent nuclear fuel from
Unit 1 is stored on Three Mile Island, which sits on a strip of
land in the Susquehanna River. The decommissioning of Unit 2 is
still underway about 45 years after the partial meltdown.
Local activist Eric Epstein, who remembers the March 1979
incident, said he will fight Constellation's request to resume
operating and water use licenses.
"It's going to be a protracted battle," Epstein said.
The first chance for the challenges comes on Oct. 25, when
the Nuclear Regulatory Commission has scheduled its initial
public hearing on Constellation's plan to restart Unit 1.