*
Battery Belt projects face uncertainty due to waning EV
demand
and policy changes
*
Auto industry is installing many times more battery
capacity
than it will need, Reuters review shows
*
Federal raid at Hyundai's Georgia plant marked another
setback
for one of the largest EV projects
By Nora Eckert
STANTON, Tenn., Oct 10 (Reuters) - Stanton, Tennessee -
population 450 - welcomed a massive new neighbor a few years
ago: a Ford electric-truck factory and a joint-venture
battery plant slated to employ 6,000 workers.
Ford's 2022 groundbreaking triggered an influx of
construction activity into the former cotton-and-soybean
farmlands outside of Memphis. Hard-hatted workers filled local
diners. Developers scrambled to build homes and fire stations.
Stanton is quieter these days. Ford over the past 18
months repeatedly delayed phases of the project. The EV truck
plant is slated to begin initial production in 2027 and start
sending deliveries the next year, a timeline delayed several
times from the original plan of coming online in 2025.
Ford said it "will be nimble in adjusting our product launch
timing to meet market needs and customer demand while targeting
improved profitability."
The Ford complex is part of the so-called Battery Belt, a
swath of factories stretching across the U.S. heartland that
spans from Georgia to Indiana. Roughly two dozen battery
projects worth tens of billions in investment have been
announced this decade, promising to inject tens of thousands of
jobs in Republican-dominated states like Georgia and Kentucky.
By last year, though, Americans' waning enthusiasm for
electric cars led automakers to delay or scrap some factory
projects. Now, the additional fallout from U.S. President Donald
Trump's recent policy changes is descending on the Battery Belt.
Ford CEO Jim Farley last week offered the prediction that
electric-car sales could fall by around 50% following the Sept.
30 expiration of a $7,500 tax credit for buyers, echoing other
gloomy forecasts for the EV market.
The uncertain fate of these massive, high-tech factories and
their employment has rattled the small rural communities that
spent years hitching their economic futures to these projects.
"That's on everybody's mind, quite frankly," said Allan
Sterbinsky, who retired as mayor of Stanton in December and
advocated for the site for years before Ford came to town. Some
residents worry that Ford will never follow through on the
plant, the former mayor says. Others hope the company will
repurpose the 3,600-acre site if demand doesn't increase for
EVs.
A Ford spokesperson pointed to the automaker's community
work in Stanton, including grants to public safety organizations
as part of a broader $9 million commitment to the area.
A Reuters review of U.S. battery-investment plans shows
those worries are justified. The industry appears headed toward
a huge glut of factory capacity, if all those projects were to
move ahead as planned.
By 2030, the planned battery plants would provide the
capacity to produce 13 million to 15 million EVs annually,
according to figures provided to Reuters by research firm
Benchmark Mineral Intelligence. But the industry now might only
need about one-quarter of that factory space. S&P Global
Mobility predicts only around 3 million EVs will be produced
that year, and some would likely use batteries imported from
other countries.
Some of that excess roughly 10 million-EV worth of battery
capacity would likely be used for hybrids and extended-range EVs
as well as the booming energy storage industry, but there is
still a sizable gulf, said Stephanie Brinley, S&P Global
Mobility automotive analyst.
The demise of the $7,500 tax credit - which had been in
place for more than 15 years to persuade Americans to try green
cars - is only the highest profile of several anti-EV measures
put forth by the Trump administration. Combined, they further
jeopardize battery projects and other electric-car-related
investments, experts say. In the last few months, several
automakers have canceled, delayed or downsized EV projects.
Meanwhile, a pot of tens of billions of dollars available to
companies that make EV batteries domestically has tighter
restrictions that will likely reduce the amount of federal money
that flows to the battery sites.
"All of a sudden, much of what was originally going to
benefit from these credits now no longer can to a large degree,"
said Jennifer Stafeil, tax auto sector lead for KPMG.
Trump has said he is not anti-EV, but prefers that consumers
decide what cars to buy, without government influence. He also
has criticized EV-friendly regulations implemented under former
President Joe Biden, which Trump has said were costly and
threatened American auto jobs.
One of the nation's largest EV projects, Hyundai Motor's ( HYMLF ) $12.6
billion assembly plant and joint-venture battery factory near
Savannah, Georgia, is moving ahead. Last month the project
suffered a setback when federal law enforcement raided it.
Hyundai has said the fallout would delay the battery plant by at
least two to three months.
In the three years since Hyundai announced the
megasite, 21 suppliers have opened operations near the site.
"Hyundai is committed to offering a diverse product lineup,
including internal combustion, hybrid, plug-in hybrid, and EV
models. We understand that every customer is unique, and we
strive to meet a wide range of needs," a spokesperson said.
The complex is gearing up to hire 8,500 employees by 2031, and
is paying wages 25% above the county average, said Trip
Tollison, president of the Savannah Economic Development
Authority.
Tollison acknowledged that some in the community worry about the
uncertain future of the nascent EV industry that underpins all
that development. He is hopeful Hyundai can flexibly shift to
hybrid production if the EV market doesn't take off.
"That's how you provide opportunities like this to lift people
out of poverty," he said.
(Editing by Mike Colias and Anna Driver)