WASHINGTON, May 24 (Reuters) - Boeing ( BA ) and NASA
quelled two technical issues on the company's Starliner
spacecraft, including a "design vulnerability" requiring a
temporary workaround, to get the capsule back on track for its
first mission carrying two astronauts to space, officials said
on Friday.
Starliner's debut crewed mission, a high-stakes test now
planned for June 1, was derailed earlier this month by a small
helium leak detected in its propulsion system hours before it
was due to lift off from Florida. Over two weeks of extra
scrutiny found that the leak poses no major risk to the
astronauts, officials said.
"This is really not a safety of flight issue for ourselves,
and we believe that we have a well-understood condition that we
can manage," Boeing's ( BA ) Starliner boss Mark Nappi told reporters
during a news conference.
Starliner's long-delayed first crewed flight, with NASA
astronauts Suni Williams and Butch Wilmore on board, is a final
test mission before NASA can certify the spacecraft for routine
astronaut trips to and from the International Space Station. It
would become the second U.S. crew capsule alongside SpaceX's
Crew Dragon, which started flying humans in 2020.
Boeing ( BA ) and NASA's probe of the helium leak led engineers to
uncover an additional issue in Starliner's propulsion system
that NASA's commercial crew chief Steve Stich called a "design
vulnerability."
Modeling showed that a cascading, but very unlikely, series
of issues during a mission could eliminate the capsule's backup
thrusters and render it unable to safely return to Earth. A
software fix offered a temporary workaround for the mission, but
Boeing ( BA ) and NASA will discuss whether a deeper redesign is needed
before future flights, officials said.
"It's backed by test data, it's backed by flight data, and
the guidance and navigation modeling have reinforced that this
technique will work," Nappi said, adding the astronauts had
tested the system after the fix.
That broader issue and ad hoc resolution prompted NASA to
call for an additional Flight Readiness Review, an extensive,
day-long meeting among agency officials, Boeing ( BA ) engineers and
independent analysts to justify Starliner is safe for flight.
That meeting is scheduled for Wednesday, three days before
Boeing's ( BA ) target launch time on June 1, 12:25 PM ET. If needed
Starliner also has opportunities to fly June 2, 5 and 6.
Boeing ( BA ), which initially attempted to launch Starliner May 6,
faces pressure to make one of those early June dates.
Anything later than June 6 could trigger weeks or
potentially months of more delays because some perishable items
would need to be replaced on Starliner and its Atlas 5 rocket,
built by the Boeing-Lockheed joint venture United Launch
Alliance (ULA).
That would begin to clash with other scheduled priorities
ULA has on its launch pad, such as Amazon's first launch of its
Kuiper satellites and ULA's second flight of its new Vulcan
rocket, a long-delayed demonstration that would allow it to
start launching Pentagon missions.
Boeing ( BA ) is a longtime NASA contractor that has built modules
for the decades-old International Space Station but has never
before flown humans into space, a feat that persistent struggles
in its Starliner program has made elusive.
Years behind schedule and with $1.5 billion in unplanned
development costs, a success with Starliner is badly needed as
Boeing ( BA ) reels from unrelenting crises in its aviation business.
Starliner in 2019 failed an attempt to reach the ISS,
returning to Earth roughly a week earlier than planned because
of dozens of software, technical and management issues that
reshaped Boeing's ( BA ) relationship with NASA.
The spacecraft succeeded in a re-do flight in 2022 to the
ISS.