* Incident at GKN Aerospace factory in May compounded
shortage of passenger and cockpit windows
* GKN produces windows for planes including Boeing 737 MAX,
Airbus A220 and A350
* Boeing ( BA ) has told airlines to manage current windows
inventory
By Allison Lampert
Aug 3 (Reuters) - Planemakers, airlines and repair shops are
conserving aircraft windows after an incident at a key
California factory worsened shortages of a part needed for both
new aircraft and routine maintenance, companies and industry
sources said.
GKN Aerospace, one of the world's biggest suppliers of
cockpit and passenger windows, halted production in late May at
its factory in suburban Los Angeles after an overheating tank
raised fears of an explosion and prompted the evacuation of
50,000 nearby residents for several days.
While the incident has not derailed new plane production or
airline operations, sources and executives said, it has led to
parts delays and industry concerns over the supply of cockpit
and passenger windows.
U.S. planemaker Boeing ( BA ) said it had communicated with
operators on steps to manage window inventories after the
incident.
Boeing ( BA ) advised airlines to replace windows only when
necessary rather than for other reasons, such as aesthetics,
according to a source at a North American carrier.
Boeing ( BA ) said in a statement it continues "to work with our
supplier and are taking steps to mitigate any potential
impacts."
GKN, owned by London-listed Melrose Industries,
produces windows for several Boeing ( BA ) models including the 737
MAX, along with rival Airbus' A220 and A350 jets.
Melrose said on Friday it was working to restore the now
partially opened window factory to full production by the end of
2026.
The shortages highlight some lingering post-pandemic
weaknesses in the aerospace supply chain despite noticeable
improvements in parts availability this year.
Companies and analysts say demand from planemakers
increasing aircraft production is colliding with demand from
maintenance shops needing replacement windows to keep aircraft
flying, echoing engine shortages.
"There is a significant aftermarket for windows," said
Matteo Peraldo, aerospace and defense partner at AlixPartners.
"So the demand is not just production but is also compounded
with the aftermarket."
Airbus has experienced A220 window shortages, but that had
not delayed production, according to a source familiar with the
program.
A spokesperson for the A220 program said with GKN Aerospace
restarting production, they are "seeing positive progress so far
toward a return to normal."
Maintenance provider Lufthansa Technik said the
supply of aircraft windows for planes from both major aircraft
manufacturers had long been strained.
"Lead times have increased substantially, while procurement
costs have risen markedly," Lufthansa Technik said.
For most Boeing ( BA ) aircraft it services, window supply is often
limited to instances when the part is absolutely needed to fix a
grounded aircraft, Lufthansa Technik said.
PRIVATE JETS
Challenges in window supply have also impacted private jet
makers including Canada's Bombardier and Brazil's
Embraer ( EMBJ ), along with repair shops.
On Thursday, Bombardier CEO Eric Martel told reporters the
incident's impact on window supply is among the supply chain
challenges "we've had to manage." GKN Aerospace produces windows
for the company's flagship Global 8000 jet.
Private and commercial jet maker Embraer ( EMBJ ) had
already faced supply constraints for aircraft windows, and the
GKN incident was causing fresh concern, a source said.
Kenn Ricci, chairman of private jet operator Flexjet, which
flies Embraer Phenom and Praetor jets, told U.S. podcast
Technology Business Programming Network in February that windows
posed a problem for Embraer's ( EMBJ ) supply chain.
"If you ask Embraer ( EMBJ ), ask (Executive Jets President) Mike
Amalfitano, ask them why are your deliveries slipping, they say
it's the windows," Ricci said.
Flexjet declined to comment. Embraer ( EMBJ ) did not respond to
repeated requests for comment.