*
Spirit investigation covers select parts for multiple
plane
programs since 2010
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No potential safety concerns identified, sources say
*
Spirit Aero to automate CMM report processes within 90
days
By Allison Lampert
Sept 23 (Reuters) - U.S. supplier Spirit AeroSystems ( SPR )
is investigating years of record-keeping of parts for
multiple plane programs, after discovering cases of missing and
duplicate paperwork, two industry sources told Reuters.
The Wichita, Kansas-based supplier has checked paperwork and
hundreds of thousands of parts dating to 2010, the earliest date
for its records, after discovering anomalies last month in
reports from a machine that measures parts, one of the sources
said.
At this time, Spirit's investigation has not identified any
potential safety concerns with the affected parts, said the two
sources familiar with the matter, who spoke on condition of
anonymity.
Spirit Aero spokesperson Joe Buccino confirmed Spirit has
notified affected customers and is investigating internally.
The missing records accounted for 4% of all records since
2010 on parts measured by a coordinate measuring machine (CMM),
which is used to precisely measure parts such as brackets,
frames, and beams.
Buccino said in a statement that the company "has discovered
a relatively small number of parts delivered where we are unable
to produce valid coordinate measuring machine reports, spanning
several customer programs since 2010."
The sources provided supplementary details, with one adding
that the company is expected to tell customers if parts might
need additional inspections or replacement.
Paper trails are critical in aviation. Regulators insist on
clear documentation for even minor production changes to assure
planes are safe. Missing, duplicate or false paperwork can lead
to costly, labor-intensive investigations for manufacturers and
suppliers.
Spirit produces aircraft parts for commercial and defense
companies including planemaker Airbus and Boeing ( BA )
, which is set to acquire the company for $4.7 billion.
Boeing ( BA ) declined comment while Airbus was not immediately
available for comment.
The U.S. Federal Aviation Administration said its
regulations require manufacturers to maintain records for
products they produce to ensure they comply with safety
standards. The FAA reviews these records as part of safety
oversight.
One Spirit customer said they were not concerned because the
affected parts were built into a system that has backup measures
or redundancies.
The issue was first flagged to Spirit by an employee who
detected some anomalies in a few CMM reports, which sparked a
broader investigation by Spirit that turned up missing and
duplicate reports, one of the sources said. What caused the
issue is not clear.
Spirit is moving to automate certain steps to produce and
store CMM reports to eliminate any improper actions by human
operators. Spirit aims to have this solution in place in the
next 90 days, the source said.