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Chinese factories face steep tariffs for goods destined
for the
US
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For a US-owned toy factory in China, tariffs are an
existential
threat
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CEO could be forced to lay off employees in the US and
China
(Updates to indicate video and pictures available)
By Nicholas P. Brown
May 11 (Reuters) - The emails started pouring in on
April 9, the day President Donald Trump's 145% tariff on Chinese
imports took effect. Clients were canceling orders for toys from
Huntar Company Inc.'s factory in Guangdong Province, China.
But Huntar CEO Jason Cheung, 45, had already halted
production at the 600,000-square-foot facility in Shaoguan. He
saw the tariff for what it was: an existential threat to his
company, which manufactures educational toys bound for the
shelves of Walmart ( WMT ) and Target ( TGT ), like Learning
Resources Inc's Numberblocks, which help teach kids math.
"I needed to start saving money as soon as possible," Cheung
said. In the four weeks since, he has cut production by 60% to
70%, laid off a third of the factory's 400 Chinese workers, and
reduced hours and wages to those still employed.
Now, he's pursuing a frantic, long-shot effort to move his
operation to Vietnam before the company his dad founded 42 years
ago runs out of money.
He figures he has about a month.
Huntar's plight typifies a crisis facing countless factories
in China, where about 80% of toys sold in the U.S. are
manufactured, according to trade group The Toy Association. New
orders have fallen sharply amid a brutal trade war with the
United States that threatens to devastate the sector in both
countries.
Huntar is also unique in one key way: based in the U.S., it
straddles both sides of the trade war.
On paper, Cheung is Trump's bogeyman, the Chinese factory
owner taking American jobs. But he's also the U.S. small
business owner tariffs were meant to protect. He's the American
son of a Chinese immigrant, running a second-generation
family-owned business that employs 15 people in the U.S. -
people who would lose their jobs if Huntar falters.
Trump has said tariffs will incentivize companies to reshore
manufacturing, or, at least, drive it out of China.
Huntar illustrates why economists say that's unlikely: a
dearth of facilities and workers with toy making expertise in
other countries; heavy equipment that's hard to move and would
cost millions of dollars to replace; and, most acutely, no time
to solve those hurdles before coffers run dry.
More likely, factories like Cheung's will simply shut down, a
prospect that drove Beijing to the negotiating table with U.S.
officials in Geneva over the weekend, three sources familiar
with the Chinese government's thinking told Reuters.
Realistically, China cannot replace U.S. market demand for
product categories like toys, furniture, and textiles, which are
already feeling the impact of tariffs, one of the officials
said. As trade talks began, Trump signaled he was open to
cutting China tariffs to 80%.
That wouldn't help Huntar, Cheung says, noting that any tariff
rate over about 50% will make survival difficult. On a practical
level, there's no difference between 80% and the 145% tariffs
he's currently facing.
Crises have hit Huntar before, Cheung says, but not like
this. The 2008 recession brought a steady slowdown, one he could
plan around. And the COVID pandemic dealt a blow, but his volume
of production remained high enough to keep him afloat through a
temporary slump.
This time, he says, "our manufacturing business essentially
halted overnight." Cheung is starting to feel like his only hope
is just that - hope.
"I refresh my 'tariff' Google search five or six times a
day, hoping something's changed," he says.
A DREAM AND A LUCKY DESK
Huntar manufactures toys for U.S., Canadian and European
sellers, like Learning Resources Inc and Play-a-Maze, which
distribute them to retailers or sell directly to consumers.
It also makes its own educational toys under its Popular
Playthings brand, which it has had to stop shipping to the U.S.,
costing the company hundreds of thousands of dollars so far,
Cheung estimates.
American-owned factories in China are uncommon, as Chinese
law makes it difficult and costly for foreign entities to own
them, says attorney Dan Harris, a partner at Harris Sliwoski who
focuses on international manufacturing law.
But Huntar has roots in a business Cheung's father set up in
1983, a few years after escaping communist China and settling in
California's Bay Area.
Cheung grew up in San Francisco's Inner Richmond district,
he says, in a small house whose broken door you could simply
kick open. His father would sell clothes and furniture at a flea
market to augment his janitor's wages, with Cheung tagging
along, bored to tears.
As the operation matured, Cheung's father set up a factory
in China, to exert more control over quality. Cheung, who joined
the company in 2004, still uses the desk his father set up in
their living room decades ago.
"We think maybe it's lucky or something," he says.
The last few weeks have been anything but lucky. The factory
is sitting on $750,000 in canceled shipments - value Cheung
couldn't fully recover even if the trade war ended, because his
shipping costs would surely spike as factories raced to clear
backlogs. That's what happened after COVID, Cheung recalls, when
shipping costs ballooned from $2,000 per container to more than
$20,000.
"They don't deserve this," said Rick Woldenberg, CEO of toy
company Learning Resources, and a client of Cheung's since his
father was in charge more than 20 years ago.
Woldenberg has canceled future production in China, saying
his annual tariffs would jump from $2 million to $100 million.
"It's not who we want to be," Woldenberg said, "but they know we
have no choice."
According to an April survey by the Toy Association, more
than 45% of small and mid-sized toy companies in the U.S. say
China tariffs will put them out of business within weeks or
months.
Learning Resources, which employs 500 people in the U.S. and
manufactures 60% of its products in China, has sued the U.S.
government, asking a federal judge to stop tariffs from taking
effect.
"If nothing changes, we'll be crippled," Woldenberg said.
'CANNIBALIZE MYSELF'
Cheung has been scouring his contact list, calling factories
in Vietnam in hopes of finding a new home for Huntar.
Moving to the U.S. is out of the question. Wages here are so
high that manufacturing stateside would be even more expensive
than staying in China and absorbing the tariffs, Cheung says.
Even in Vietnam, financial and logistical hurdles are
proving too tall.
Few factories have enough space to handle his operation, and
competition is high among others looking to move. Even if he
found a good spot, Cheung would have to train a new staff and
run safety and quality control checks that could easily take
months.
There's also the question of infrastructure. Cheung's
factory is solar-powered, helping ensure profitability in a
thin-margin business. It has specific HVAC and wastewater
systems designed to negate the environmental risks of spray
paint and chemicals used to decorate toys. And it owns more than
30 injection machines, each weighing several tons, which craft
toys by pumping molten plastic to steel casings. These likely
can't be moved, and Cheung says he's not sure where he'd find
the money - well over $1 million - to buy new ones.
A more realistic move would be to outsource certain
operations and shutter others. Cheung could cut losses by
finding a Vietnamese factory to take Huntar's Popular Playthings
proprietary line, while ditching the business of manufacturing
toys for third party clients.
Going all-in - that is, keeping his factory intact in China
in hopes the trade war is resolved - is a higher-risk,
higher-reward gambit. If tariffs came down quickly, his company
would survive, but if they didn't, he'd lose everything. The
costs of keeping a large factory running, and paying employees,
while producing just a fraction of his normal output, would sink
him within several weeks, he says.
"I'm approaching this moment where I have to choose
basically to cannibalize myself," he says.
It's hard to pare down a business that once embodied the
American dream. Cheung's father came to the U.S. in 1978, after
escaping China by swimming across the Shenzhen River into Hong
Kong - all for a shot at freedom. He "wanted to see this
business continue through me and hopefully his grandkids,"
Cheung says.
His dad, he says, is feeling hopeless these days. Though
grateful for the life he built here, America's sheen as a land
of milk and honey has worn off. "His idea of the U.S. has
definitely changed," Cheung says.